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Sense
Cameras, historians, laboratory results, instruments and maintenance signals are brought together at the edge and in the plant data layer.
How it works
Minealytics connects the signals already produced by a mining operation with practical control and planning tools. The result is a shared operational picture that can support people, automate defined responses and coordinate the plant around its constraints.
The architecture
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Cameras, historians, laboratory results, instruments and maintenance signals are brought together at the edge and in the plant data layer.
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Validated models, advanced process control and supervisory tools turn those signals into recommendations, targets or approved control actions.
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Plant-level intelligence weighs throughput, recovery, quality, energy, water, equipment condition and operating constraints together.
The controller lifecycle
Minealytics treats autonomy as a lifecycle. A controller learns from the plant's operating record, is tested against unseen campaigns and the site's safety case, and is then connected to the running plant so real operating evidence can improve the next version.
Explore the workflow
A controller is learned from your plant, proven in simulation, then runs on the control system you already have.
BEFORE IT TOUCHES THE PLANT
Built from your own history and the regimes your best operators run.
Tested against a simulation of your circuit and against your safety case.
Sits on top of your existing control system, whoever built it.
EVERY MINUTE IT RUNS
Cameras and soft sensors measure size, froth and flow — not just tags.
Works out where the plant is limited and what to change to lift it.
Adjusts in real time, alongside the control you already trust.
Hover any stage to open it — or use the button to pin every stage open.
Build and verify
Production targets and the safety case define what success looks like.
Plant data management brings in the historian record, cleans it, reconciles the mass balance and adds the operating regimes recorded by operators. It creates two datasets: one for training and one of hold-out campaigns reserved for a fair test.
Controller learning chooses a model, learns from the operating record, transfers useful knowledge from similar circuits and tunes its hyperparameters. The result is a trained controller.
Verification tests that controller in the digital twin against the hold-out campaigns. It checks performance against the safety case and interlocks, and confirms that the flowsheet constraints are respected.
If the results fall short, the performance gap report sends the work back to data preparation or learning. Once it passes, the controller is ready for deployment.
Run the plant
Cameras, instruments and acoustic sensors watch the circuit.
Analysis combines ML soft sensors and computer vision with mass-balance calculations and familiar KPIs to build a picture of the current state.
Planning uses neural APC and reinforcement learning alongside established MPC and PID strategies to choose a response.
Execution applies approved changes to setpoints, feeders or the rock breaker. The plant responds, and the cycle starts again.
Keep the system learning
Deployment brings the verified controller into the running plant, where it works with the DCS/PLC already in place and is monitored in real time. Operational data then flows back into data management, so the next controller learns from what actually happened rather than from the last commissioning campaign.
Where it fits
Historian tags, cameras, lab data, asset condition and operator context provide the evidence.
Vision and soft-sensor services convert raw signals into events, measurements and forecasts near the process.
APC, optimisation and supervisory applications provide targets or actions through approved interfaces.
The site PLC, DCS and safety instrumented systems remain the final authority, with existing interlocks and fallback behaviour preserved.
The operating loop
The deployment path can move from monitoring to advice, supervised control or closed-loop control as evidence, operator confidence and the site safety case allow.
See the deployment path